Fundamentals of Automotive Technology 3rd Edition
Book Preface
The third edition of Fundamentals of Automotive Technology, Principles and Practice is a comprehensive resource that covers the foundational theory and skills necessary to prepare entry-level technicians to maintain, diagnose, and repair today’s light-duty vehicles.
Several of the original 64 chapters have been split, creating 75 chapters in the Third Edition. The smaller chunks of content fit nicely into the schedule of most two-year programs. Additionally, the reading level has been lowered to eighth/ninth-grade level, making it easier for more students to comprehend. Several features are included in the text to facilitate student learning. Instructors are encouraged to incorporate these features and activities into their lessons.
Learning Objectives
Learning Objectives are skills, knowledge, and behaviors that translate to on-the-job requirements. Instructors should align the Learning Objectives to the outcomes defined by accreditors and advisory boards. This will help instructors ensure that they have provided the training necessary for safety and competence on the job. Learning Objectives are listed at the beginning of each chapter and emphasized when supporting material appears in the chapter content. Organizing each chapter by the Learning Objectives makes the content more manageable for students and focuses their attention on the relevant information.
You Are the Automotive Technician
Each chapter includes a You Are the Automotive Technician scenario and open-ended questions intended to provide relevance to the chapter content. Instructors can use this feature to stimulate classroom discussion, capture students’ attention, and provide an overview of key topics in the chapter.
Skill Drills
Skill Drills offer a step-by-step portrayal, in words and images, of necessary skills. These are particularly helpful as students prepare to perform the tasks themselves for the first time or if they need reference information in the lab. Instructors can use Skill Drills when discussing difficult steps or preparing students for the nuances of a procedure. Breaking down these processes into individual steps helps students internalize the importance of each step. The visual component further assists students in determining what needs to be done, and how it needs to be done, at each step.
Applied Academics
The Applied Academics feature provides a practical scenario for specific communication, math, or science skills in the shop. Instructors who are required to address STEM (science, technology, engineering, and mathematics) content and similar grade-level outcomes (GLOs) will find this feature especially helpful as both a skill review and a reference tool. After the scenario is presented, students are guided through application of the concept. This feature pulls students’ existing academic skills into the automotive context and helps them apply these skills to real-world automotive situations.
Technician Tips
Technician Tips add extra background information, details, and suggestions that students will find helpful in both their studies and their work in the shop. These details provide insight into the topic from technicians with years of experience.
Safety Tips
Safety Tips draw attention to specific safety concerns and address how to avoid injury in the shop. Instructors know that reinforcement is key for many of these very important practices. Safety Tips alert students to potential hazards and remind instructors to address the dangers in class, ahead of exposure in the shop.
Wrap-Up
The Wrap-Up at the end of each chapter pulls together the information learned in the chapter. In addition to highlighting key topics and terms, the Wrap-Up gives students an opportunity to test their knowledge of the material they learned. Instructors can use the questions in this section as a homework assignment, an in-class (individual or group) activity, or the basis of a class discussion. Students can develop their critical-thinking and problem-solving skills in the context of automotive service and repair—skills essential for success in the field.
NOTE TO STUDENTS
This course was created to help you on your path to a successful career in the transportation industry. Employability basics covered early in the text will help you get and keep a job in the field. Essential technical skills, which are the core building blocks of an automotive technician’s skill set, are presented from cover to cover. This course also introduces strategy-based diagnostics, a method used to solve technical problems correctly on the first attempt. The text explores virtually every task the various industry standards recommend for technicians and will help you prepare for a successful career.
As you navigate this text, do what successful technicians do—they continuously ask themselves questions. Ask yourself, “Do I understand this concept or task? Can I explain it in my own words? Does this make sense to me?” If not, go back and reread the text and study the pictures.
This course is designed to help you answer the comprehension questions above. Each chapter starts with a list of Learning Objectives. Each chapter ends with a review of the chapter’s highlights. The content of each chapter is written to explain each objective. As you read, continue to ask yourself those questions. Study the concepts and wrestle with them in your mind. Every part of the vehicle is governed by the same laws of physics that govern the world around us, so the concepts can be understood. You are on a mission to seek the answers and gain this understanding. Gauge your progress by imagining yourself as the technician. Do you have the knowledge of the concepts presented, and can you perform the tasks explained within each chapter? Know that combining your knowledge with hands-on experience is essential to becoming a Master Technician.
Stay curious. Ask questions. Practice your skills, and always remember that one of the best resources you have for learning is right there in your classroom . . . your instructor. But before you go to them, make sure that you have done your own research. Use your instructor to verify that your answers are correct or for those difficult concepts or techniques that you just can’t work out on your own. Once you graduate from the program, your instructor will no longer be there to help answer your questions. You will need to be able to answer them yourself. Now is the best time to begin practicing that skill. Equipped with the knowledge in this course and your drive to learn more about automotive technology, you will go far in your career.
Best wishes and enjoy!
The CDX Learning Automotive Team
BRIEF CONTENTS
SECTION 1Safety and Foundation
CHAPTER 1Careers in Automotive Technology
CHAPTER 2Introduction to Automotive Technology
CHAPTER 3Introduction to Automotive Safety
CHAPTER 4Personal Protective Equipment
CHAPTER 5Vehicle Protection and Jack and Lift Safety
CHAPTER 6Vehicle Service Information
CHAPTER 7Strategy-Based Diagnosis and Repair Orders
CHAPTER 8Hand Tools
CHAPTER 9Measuring Tools
CHAPTER 10Power Tools and Equipment
CHAPTER 11Heating, Brazing, Welding, and Cutting
CHAPTER 12Fasteners and Thread Repair
CHAPTER 13Vehicle Maintenance Inspection
CHAPTER 14Employability Skills
CHAPTER 15Communication Skills
SECTION 2Engine Repair
CHAPTER 16Motive Power Theory: Engines
CHAPTER 17Engine Mechanical Testing
CHAPTER 18Engine Lubrication System Theory
CHAPTER 19Servicing the Lubrication System
CHAPTER 20Engine Cooling System Theory
CHAPTER 21Servicing the Cooling System
CHAPTER 22Engine Removal and Replacement
CHAPTER 23Cylinder Head Components and Service
CHAPTER 24Engine Block Components and Service
CHAPTER 25Engine Machining
CHAPTER 26Engine Assembly
SECTION 3Automatic Transmission and Transaxle
CHAPTER 27Automatic Transmission Fundamentals
CHAPTER 28Hydraulic Fundamentals
CHAPTER 29Hydraulically Controlled Transmissions
CHAPTER 30Electronically Controlled Transmissions
CHAPTER 31Servicing Automatic Transmissions/Transaxles
CHAPTER 32Rebuilding Automatic Transmissions/Transaxles
CHAPTER 33Hybrid and Continuously Variable Transmissions
SECTION 4Manual Drivetrain and Axles
CHAPTER 34Manual Drivetrain Fundamentals
CHAPTER 35Clutch Systems
CHAPTER 36Servicing Manual Transmissions/Transaxles
CHAPTER 37Rebuilding Manual Transmissions/Transaxles
CHAPTER 38Driveshafts, Axles, and Final Drives
CHAPTER 39Four-Wheel Drive and All-Wheel Drive Systems
SECTION 5Steering and Suspension
CHAPTER 40Wheels and Tires Theory
CHAPTER 41Servicing Wheels and Tires
CHAPTER 42Steering System Theory
CHAPTER 43Servicing the Steering System
CHAPTER 44Suspension System Theory
CHAPTER 45Servicing the Suspension System
CHAPTER 46Wheel Alignment
SECTION 6Brakes
CHAPTER 47Braking System Fundamentals
CHAPTER 48Hydraulics and Power Brakes Theory
CHAPTER 49Servicing the Hydraulic System and Power Brakes
CHAPTER 50Disc Brake System Theory
CHAPTER 51Servicing the Disc Brake System
CHAPTER 52Drum Brake System Theory
CHAPTER 53Servicing the Drum Brake System
CHAPTER 54Wheel Bearings
CHAPTER 55Electronic Brake Control Systems
SECTION 7Electrical
CHAPTER 56Electrical System Fundamentals
CHAPTER 57Electrical Components and Wiring Repair
CHAPTER 58Meter Usage and Circuit Diagnosis
CHAPTER 59Battery Systems
CHAPTER 60Starting Systems
CHAPTER 61Charging Systems
CHAPTER 62Lighting Systems
CHAPTER 63Computer-Controlled Systems
CHAPTER 64Network Communications and Body Accessories
CHAPTER 65Safety, Entertainment, and Antitheft Systems
SECTION 8Heating and Air-Conditioning
CHAPTER 66Heating and Air-Conditioning Fundamentals
CHAPTER 67Servicing the Heating and Air-Conditioning Systems
CHAPTER 68Climate Control Systems
SECTION 9Engine Performance
CHAPTER 69Ignition Systems
CHAPTER 70Gasoline Fuel Systems
CHAPTER 71Induction and Exhaust Systems
CHAPTER 72Engine Management and On-Board Diagnostics Systems
CHAPTER 73Emissions Control Systems
CHAPTER 74Electric, Hybrid, and Fuel Cell Electric Vehicles
CHAPTER 75Alternative Fuel Systems
APPENDIX A2018 ASE Automobile Accreditation Task List Correlation Guide
APPENDIX BASE Integrated Applied Academic Skills Correlation Guide
GLOSSARY
INDEX
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